Unroll and Nest

Organic forms can be rationalized for the construction by approximating their overall geometry, like in this case. The 100 panels are a good compromise between maintaining costs of fabrication reasonable and fairly retaining the characteristics of an organic surface. A bespoke tool prepares the panels to get cut by the CNC machine by: a) numbering all the elements; b) unrolling and flattening them; c) fitting all the elements into the uncut boards keeping wasted material up to as minimum as possible.
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